Bidirectional high-power battery simulator of TITAN series replicates the characteristics and operation profiles of EV battery and battery energy storage systems as part of ActionPower's back-to-back grid code compliance test featuring utlity-scale power specifications of 2000 VDC and 10 MW, matching the high-power testing requirements for utility-scale inverter and PCS validation as well as for Megawatt Charging System (MCS) testing.
Detailed installation, operation procedures, and safety information for engineers about TITAN Battery Simulator Power Supply.
Detailed installation, operation procedures, and safety information for engineers.
Detailed installation, operation procedures, and safety information for engineers.
| Model | Power (kW) | Output Voltage (V) | Output Current (A) | Dimensions (mm) W × H × D |
|---|---|---|---|---|
| TD300-1K5-04 | ±300 | 20~1500 | ±400 | 2010×1955×1200 |
| TD400-1K5-06 | ±400 | 20~1500 | ±600 | 2410×1955×1200 |
| TD500-1K5-07 | ±500 | 20~1500 | ±700 | 2010×1955×1200 |
| TD600-1K5-08 | ±600 | 20~1500 | ±800 | 3410×1955×1200 |
| TD750-1K5-10 | ±750 | 20~1500 | ±1000 | 3410×1955×1200 |
| Model | Power (kW) | Max Voltage (V_DC) | Output Current (A) | Size (mm) | Weight(kg) |
|---|---|---|---|---|---|
| TD1K0-2K0-14 | ±1000 | 20-2000 | ±1400 | 3410x1955x1200 | 4,940 |
| TD300-1K2-10 | ±300 | 12-1200 | ±1000 | 2010x1955x1200 | 2,640 |
| TD300-2K0-04 | ±300 | 20-2000 | ±400 | 1610x1955x1200 | 1,900 |
| TD400-1K2-10 | ±400 | 12-1200 | ±1000 | 2010x1955x1200 | 2,850 |
| TD400-2K0-06 | ±400 | 20-2000 | ±600 | 1610x1955x1200 | 2,430 |
| TD500-1K2-12 | ±500 | 12-1200 | ±1250 | 2010x1955x1200 | 3,020 |
| TD500-2K0-07 | ±500 | 20-2000 | ±700 | 2010x1955x1200 | 2,670 |
| TD600-1K2-12 | ±600 | 12-1200 | ±1250 | 2410x1955x1200 | 3,500 |
| TD600-2K0-08 | ±600 | 20-2000 | ±800 | 3410x1955x1200 | 3,500 |
| TD750-2K0-10 | ±750 | 20-2000 | ±1000 | 3410x1955x1200 | 4,390 |
A high-power battery simulator with comprehensive programming and battery characteristic setting capabilities for EV and grid-tied ESS system testing applications.
TITAN battery simulator is not simply a programmable bidirectional DC power supply with integrated with battery operation profiles and chemistry models for emulation virtually and controllably the charge/discharge and output characteristics of various battery systems including ESS battery and EV battery packs.
Integrated user interface supports the selection among built-in battery models including lithium manganese oxide, lithium cobalt oxide, lithium iron phosphate, ternary lithium, and lead-acid batteries. The system not only provides 1st-, 2nd-, and 3rd-order RC battery models for users to deeply customize cell parameters and SOC/temperature states, but also fully supports the import of customized battery models via CSV formats.
TITAN achieves real-time system-level characteristic reconstruction with a command update rate of up to 1kHz that authentically provides power interaction with Power Conversion Systems (PCS) and motor controllers for EV - respectively for ESS and EV system testing use cases.
Transient response is significant for precise system functioning validation, supposing TITAN is used for emulating ESS battery, and such as for grid-forming testing cases where a responsive switching to grid-supporting mode should be triggered upon utility outage. The reasons are the same for EV system testing regarding the shifting operation dynamics of EV pack.
TITAN exhibits exceptional dynamic control performance. At rated current, its load rise and fall times (10% to 90%) are strictly controlled within 2ms. Even more groundbreaking is that during intense positive and negative polarity current switching (from +90% to -90%), TITAN's response time is less than 4ms. Further with a voltage slew rate of up to 300V/ms and a current slew rate of 500A/ms, TITAN demonstrates the minimalized latency during dynamic test evaluations.
A battery simulator operating in load mode does not actually storage energy. When receiving energy from the testing loop (as when simulating EV charging or sinking energy from an inverter), TITAN regenerates the power to the AC grid with an efficiency exceeding 94%, meanwhile maintains an ultra-high power factor of over 0.99 and strictly limits the total harmonic current distortion (THDi) to within 3%.
As a battery emulation variant of TITAN series tower-type MW system, TITAN battery simulator offers flexible scalability, by parallelling various cabinets into master-slave system, to reach a maximum power of 10 MW while consistently upholding the functioning responsiveness as if operating as a single cabinet - thanks to ActionPower's DMPS and fober-optic communication technology.
The superior digital current-sharing algorithm works cohesively when reconfiguring the 10MW maximum power platform into several sub-master-slave systems for multi-station, and large-capacity test scenario setup applications.
TITAN battery simulator incorporates standard programming functions including (CV/CC/CP/CR) together with the capability of sequenced automation setup for up to 1,000 steps (via Step/List/Wave modes with a 1ms minimum dwell time).
For precise battery condition reconstruction, user-controlled settings are available in the interface regarding State of Health (SOH) and State of Charge (SOC), as well as a wide-range virtual internal resistance setting with 1mΩ resolution (-2Ω to +2Ω) to replicate ageing cable voltage drops and battery polarization impedances during lasting operation.
Taking advantage of TITAN's high-power features and further with the enhancement of ActionPower India's software development capability, we offer the option of converting TITAN into a high-power battery cycling test system targeting the ESS battery against applicable standards such as IEC 63056, and IEC 62933, among with custom options upon requests.
Note: The following specifications are subject to modifications and changes without notification in advance. All specifications measured are at product's maximum ratings, if not otherwise noted.
| Output Modes | Constant Voltage (CV), Constant Current (CC), Constant Power (CP), Programmable Output, and PV Standards (EN50530/Sandia) for Static and Dynamic MPPT Tracking and Solar Array Simulation |
|---|---|
| Energy Regeneration | Power sinking and regenerative feedback to grid |
| Electrical Isolation | Input/Output Electrical Isolation |
| Parallel Operation Capability | Multiple Units of the Same Model Can Be Paralleled |
| VOLTAGE | |
|---|---|
| Setting Resolution | 0.01 |
| Accuracy | ±0.1 F.S. |
| RMS Ripple | 0.1% F.S. (Resistive Load) |
| Voltage Swing Rate | 200V/ms |
| CURRENT | |
|---|---|
| Setting Resolution | 0.01 |
| Accuracy | ±0.1 F.S. |
| RMS Ripple | 0.2% F.S. (Resistive Load) |
| Rise Time | 2.5ms (10%-90% @ rated current) |
| Switching Time | 5ms (between -90% and +90%) |
| I-V CURVE | |
|---|---|
| Open Circuit Voltage (Voc) Setting Range | 20-1500V |
| Short Circuit Current (Isc) Setting Range | 1A-le |
| Simulated Fill Factor (FF) Range | 0.3-0.95 |
| PV Panel Type Selection | c-Si, Thin-film, Custom |
| I-V Curve Update Rate | Typical 100ms response time with online curve switching capability |
| I-V Curve Editing | EN50530, Sandia, simple custom curves; Static MPPT curves; Dynamic MPPT curves; Shading profiles |
| Points per Curve | 4096 |
| Curve Configuration |
|
| UNIVERSAL PROGRAMMING FUNCTIONS | |
|---|---|
| Programming Steps | 200 steps |
| Programming Parameters | Voltage/Current, Rise Time, Hold Time, Trigger Pulse Output |
| Rise Time Range | 1ms ~ 99999s |
| Flat Top Time Range | 1ms ~ 99999s |
| Minimum Programming Time Step | 1ms |
| Edit Mode | Add, Delete, Import, Export |
| Operation Mode | Run, Stop, Cycle |
| Trigger Mode | Auto, Manual, External |
| Voltage Accuracy | ±0.1% F.S. |
|---|---|
| Voltage Resolution (V) | 0.001 |
| Current Accuracy | ±0.1% F.S. |
| Power Accuracy | ±0.2% F.S. |
| Power Resolution | 0.001 |
| Wiring Code | 3pH+N+PE |
|---|---|
| Frequency (Hz) | 47-63 |
| Voltage Range (V) | 380V±15% |
| Power Factor | 0.99 @ Full-Load |
| Efficiency | >94% |
| Harmonic Current | ≤3% |
| Protection Functions |
|
|---|---|
| Communication Interfaces |
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| External Interlock |
|
| Trigger Signals | Trigger: Input/Output |
| Control & Display | Local touchscreen control with remote PC monitoring Real-time display of voltage, current, power and operational trends |
| Insulation & Dielectric Strength | 10MΩ/DC500V; 3600VAC(5000VDC)/1min |
| Cooling Method | Forced air cooling |
| Noise | ≤70dB |
| Operating Temperature | -10°C to +40°C |
| Relative Humidity | 10% to 90% RH (non-condensing) |
| Operating Altitude | ≤2000m |
ActionPower India is a regional network of Xi'an ActionPower Electric Co., Ltd., represented by Tangent Test Technologies in India for supporting business development and technical services for our regional clientele in the field of power testing. With 5 regional locations in India.
With 30 years of experience with power electronics and testing solutions, further backed by 295+ patents that enforce our technological advancement, we are ready to uncomplicate your challenges of industrial regulation compliance with IEC, IEEE, UL and India local grid code standards.