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High-Power Battery Cycling Test Systems

ActionPower India's team with proven programming expertise upscales the bidirectional DC power systems from our global headquarter into advanced battery cycling test systems. Accelerate your end-of-line validation with ActionPower India's battery cycler ATEs.

battery cycler nexus actionpower india

Flexible options of form factor and architecture with wide range of power applications covered

Battery-Cycling-Test-Ready Bidirectional DC Systems

Bidirectional DC source-load systems are the hardawre foundation for conducting battery cycling test, once integrated with advanced and user-application-customized softwaare, either for component-level battery cycling test or for utility-scale BESS validation. ActionPower India's hardware for battery cycling test features high-power rating, regenerative load capability and fleixble form factor and architecture options.

NEXUS Modular Battery Cycler

Scaling from 50 kW to 6 MW by integrating power modules or parallel-connection between cabinets, high-dynamic with high-power rating accommodated from a versatile system.

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TITAN ESS Battery Cycler

Utility-scale battery cycling test system, ultra-high unit power of 1 MW per cabinet and 10 MW parallel upscaling capability.

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CORTEX DC Source-Load System

30 kw per 3U modular rack-mount system for in-laboratory cycling test applications. Scalable as per IEC 60297 racks to reach 3 MW with DMPS parallel-connection technology.

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Discover the advantages brought by the the flexible and advanced functionality

What to Expect with ActionPower India's Battery Cycler?

Experience seamless, microsecond-level switching between charging (source) and discharging (load) without current overshoot. Our systems feature up to 94% regenerative efficiency, recovering absorbed energy back to the grid to drastically reduce operational and cooling costs, all while maintaining an exceptional control accuracy of 0.02% F.S. across a wide voltage and current range.

Move beyond manual testing with zero-coding, drag-and-drop test sequencing. The system deeply integrates with Battery Management Systems (BMS) via CAN/RS485 to monitor real-time cell voltage, temperature, and SOC. Easily execute complex, multi-step dynamic profiles (such as WLTP/NEDC) for 24/7 unattended cycling and life-cycle validation.

Ensure the absolute safety of your high-value battery packs with a robust multi-tier safety matrix combining hardware protections (OVP/OCP/OTP), software-triggered limits, and physical contactors. Furthermore, the system seamlessly controls climate chambers to automate temperature-dependent tests, such as initiating cold-crank discharge only after the chamber reaches a stable -20°C.

Transform raw test data into actionable engineering insights. Our software captures high-resolution logs of capacity degradation, voltage curves, and dynamic DCR variations. Designed for Industry 4.0, it features seamless API integration with your factory's MES or ERP systems, ensuring 100% data traceability and automated Pass/Fail yield reporting for End-of-Line (EOL) testing.

actionpower india battery cycler

Maximize ROI: Stop Coding, Start Testing

Battery testing shouldn't be a software development project. ActionPower India’s zero-coding software eliminates the hidden costs of custom programming, reclaiming your engineers' bandwidth so they can focus on what truly matters: battery validation and product innovation.

Zero-Coding Test Sequencing

Wavering the Python, C++, or complex LabVIEW integrations. Our intuitive drag-and-drop interface allows test engineers to build, modify, and execute complex multi-step cycling profiles in minutes, not weeks.

Equipment Testing

Slash Test Setup Time

Pre-loaded with international testing standards (such as WLTP, NEDC) and standardized battery behaviours. Go from unboxing to your first dynamic test cycle with unprecedented speed.

Equipment Testing

Reclaim Engineering Opportunity Costs

Your R&D engineers are paid to innovate and analyse battery performance, not to troubleshoot equipment communication. Free up your most valuable assets to accelerate product iteration and significantly shorten your time-to-market.

Equipment Testing

Testing Applications of ActionPower Battery Cycler

EV Battery Cycling Test

Simulate aggressive real-world driving cycles and DC fast-charging scenarios with microsecond-level transient response. Our deep BMS integration allows you to safely push EV battery packs to their absolute limits while ensuring uncompromising test safety.

BTS battery cycler for EV pack

Energy Storage Battery Cycling Test

Accelerate long-term degradation and life-cycle validation by replicating complex grid-tied profiles during 24/7 continuous operation. Furthermore, our 94% regenerative efficiency seamlessly recycles massive amounts of discharged power back to the grid, drastically slashing your facility's operational costs.

Energy Storage Battery Cycling Test

Wondering what power testing solutions we have for your? Reach our expert. Get in Contact